Factory Layout and Design Optimization

PMC’s Factory Layout and Design Optimization services cut costs, boost throughput, and maximize space efficiency. Let our 40+ years of experience improve your OLE (Overall Labor Efficiency).

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+5000

Projects Completed

+1Billion

SQFT Scanned

+700

Satisfied Customers

+20 years

Experience in scanning business

Benefits of Facility Layout Planning and Analysis

Factory layout design optimizes manufacturing processes by strategically arranging equipment to meet specific goals, enhancing safety, profitability, and flexibility.

PMC has experience in:

  • Maximizing throughput and productivity
  • Enhancing ease of machinery maintenance
  • Optimizing floor space utilization
  • Boosting capacity utilization
  • Increasing Overall Labor Efficiency (OLE)
  • Enhancing ergonomic material handling equipment use
  • Conducting static material flow analysis
  • Performing dynamic simulation for material flow
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Your industry will benefit from our Facility Layout Services

local_shipping Automotive
flight_takeoff Aerospace and Defense
medical_services Medical Device
devices Consumer Electronics
bolt Energy
precision_manufacturing Industrial Equipment
warehouse Transportation and Logistics
construction Construction
fastfood Food and Beverge
vaccines Chemicals and Pharmaceuticals
inventory Packaging

Facility Layout Design Project Examples

Testimonials

PMC specializes in industrial engineering, leveraging decades of experience to optimize layouts. Our approach incorporates advanced tools like Static Material Flow Analysis and dynamic simulations for thorough evaluation and effective solutions, enhancing workflow efficiency and operational productivity.

Why use PMC for Factory Layout and Design Optimization Services?

Factory layout design optimizes manufacturing processes by strategically arranging equipment to meet specific goals, enhancing safety, profitability, and flexibility.

PMC has experience in:

  • Throughput Analysis
  • Simulation Modeling
  • Laser Scanning
  • CAD Models 
  • Line Balancing
  • Time studies
  • PFEP (Plan for Every Part)
...

Frequently Asked Questions

Plant layout and design processes involve planning the arrangement of equipment, machinery, workstations, storage areas, and other facilities within the plant to optimize workflow, efficiency, and productivity.

Plant layout design refers to the process of organizing and arranging the physical infrastructure and resources within a manufacturing facility to facilitate smooth operations, maximize space utilization, and enhance overall productivity. Employing a consultant for plant design and layout recommendations can assist in improving productivity processes.

Facility layout design is similar to plant layout design and involves arranging various components, departments, and resources within a facility to ensure efficient workflow, minimize movement, and optimize space utilization.

A lean plant layout is a layout design that emphasizes the principles of lean manufacturing, such as minimizing waste, reducing unnecessary movement, and improving flow efficiency. It aims to create a streamlined and flexible layout that enhances productivity and eliminates non-value-added activities.

A manufacturing factory layout plan is a blueprint that outlines the arrangement of equipment, workstations, storage areas, and resources within a manufacturing facility. It aims to optimize material flow, minimize bottlenecks, and enhance productivity. Key considerations include workflow sequencing, space utilization, safety measures, ergonomics, accessibility, and flexibility to accommodate future changes. A well-designed manufacturing factory layout plan is crucial for maximizing production efficiency and operational effectiveness while ensuring a safe and ergonomic working environment for employees.

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