Improve Factory Layout & Design: Increase productivity and ROI

Factory layout and design optimization assesses multiple scenarios to design layouts that reduce costs, enhance throughput, and minimize space. We create accurate 2D or 3D CAD models for material flow analysis and customized solutions. We tailor designs for diverse industries, offering precise visualizations to address inefficiencies specific to your exact scenario.

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Factory Layout and Design Optimization Capabilities

Ergonomic Material Handling Equipment

PMC optimizes line-side equipment design for efficient product delivery through ergonomic evaluations, CAD models, and simulations, ensuring operator well-being and process efficiency.

Static Material Flow Analysis

Static material flow analysis, synchronized with PFEP in the project's data collection phase, serves as a valuable precursor to discrete-event simulation, highlighting key factors for optimal scenario identification.

Dynamic Simulation for Material Flow

Our dynamic simulation techniques empower clients to plan production, optimize routes, select equipment, estimate inventory, and enhance efficiency in dock and warehouse operations.

Benefits of Facility Layout Planning and Analysis

  • Maximize throughput and productivity by minimizing downtime
  • Reduce machine set-up and change over time
  • Reduce inventory level and inventory space
  • Reduce material handling equipment usage
  • Improve ease of maintenance for machinery
  • Improve floor space utilization
  • Enhance Ease of Operation Management
  • Improve capacity utilization
  • Improve OLE (Overall Labour Efficiency)

Our Approach

STAGE DESCRIPTION
Management Requirement Analysis
    • 5 years business growth projection
    • Specific strategy/Goal for new plant
    • Layout effectiveness criteria set up
    • Identify operational demands by analyzing current factory layout and material flow
Data Collection
    • Product, raw material, machine, and process analysis
        • Quantity volume
        • Lead Time
        • CTM
        • QTC/CTB
        • Cycle Time
Inventory Design
    • Ensure Zero Delivery Failure and Zero Line Stop
    • Reduce / Optimize Inventory
    • Reduce Fire Fighting in Inbound and Outbound Logistics
Production Floor and Work Cell Design
    • Production Ergonomics Design
    • Identify inefficiencies and bottlenecks
    • Evaluate and select optimal layout design
    • Plan the transition process from current layout to improved layout
    • Ensure Quick Change Over and quick maintenance
    • Zero Machine Stop Due to Material Unavailability
Validation
    • Validate from Management
    • Confirm & Handover
    • Ensure Optimum Layout Efficiency
    • 2D and 3D Designing Handover
    • 3D (Live) Simulation if required
    • Implement and monitor performance of the layout for continuous improvement