Overview

Process Simulate® is a digital manufacturing solution for manufacturing process verification in a 3D environment, and it is a major enabler of speed-to-market. Also, Process Simulate® is fully integrated with the manufacturing backbone, thus enabling manufacturing engineers to reuse, author and validate manufacturing processes. It presents the user with an advanced interface that is capable of emulating realistic behavior of manufacturing processes and optimization of cycle times and process sequence. Process Simulate® facilitates simulation of assembly processes, human operations and mechanical procedures of tools, devices and robots. Most importantly, it is highly scalable, providing various engineering disciplines with the data and toolset to examine detailed processes and verify them in different phases and perspectives.

PMC provides consulting, installation, training, implementation, and support services for Process Simulate®. Contact Us today for more information or to request a quote.

Process Simulate® Robotics

PMC has been using Process Simulate® Robotics since 2004. Besides performing detailed simulations, PMC can provide training to meet your simulation requirements.

  • Robot Loading / Unloading of product in a station and/or tool
  • Robot consumption and allocation of joining features to a process (Weldpoints, Adhesive, Rivets, etc.)
  • Robot reach studies
  • Robot collision detection for product and tooling
  • Cycle time analysis
  • Material flow studies
  • Assembly validation analysis
  • Robot utilization
  • Robot programming
  • Enhanced robot I/O behavior
  • Virtual Commissioning
Process Simulate® Human

Utilizing the Human feature inside Process Simulate®, PMC has been performing ergonomic and lean manufacturing studies since 2013 for the automotive, aerospace and shipyard industries. Besides performing detailed simulations, PMC can provide training to meet your simulation requirements.

  • Human Loading / Unloading of product in a station and/or tool
  • Human consumption and allocation of joining features to a process (Weldpoints, Adhesive, Rivets, etc.)
  • Human reach studies
  • Human collision detection for product and tooling
  • Human cycle time analysis
  • Material flow studies
  • Human walk distance studies
  • Assembly validation analysis
  • Human utilization
  • Human reporting tools for; Static Strength Predictions, Force Solver Analysis, Fatigue & Recovery Analysis, Lower Back Spinal Force Analysis, Lifting and Posture Analysis, Cumulative Back Loading Analysis and Metabolic Energy Expenditure Analysis
Process Design®

Process Design® is a digital manufacturing solution for manufacturing process planning in a 3D environment. Process Design® is a major enabler of speed-to-market by allowing manufacturing organizations to bridge product and process design with integrated authoring capabilities that leverage digital product development resulting in faster launch and higher production quality.

Benefits
  • Reduce cost of change with early detection and communication of product design issues
  • Reduce number of physical prototypes with upfront virtual validation
  • Optimize cycle times through simulation
  • Ensure ergonomically safe processes
  • Reduce cost by re-using standard tools and facilities
  • Minimize productions risk by simulating several manufacturing scenarios
  • Early validation of the mechanical and electrical integrated production processes (PLC and robotics)
  • Early validation of production commissioning in a virtual environment
  • Increase process quality by emulating realistic processes throughout the process lifecycle

Contact Us

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