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Case Studies

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  • PMC Case Study | Line Capacity Improvement through Ergonomic Analysis, MODAPTS and Simulation Modeling

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    PMC Case Study | Line Capacity Improvement through Ergonomic Analysis, MODAPTS and Simulation Modeling
    Date
    July 5, 2021
    PROJECT SUMMARY The client is a leading global supplier of automotive dampers and performance shock absorbers in commercial and defense segments. PMC was able to offer […]
  • PMC Case Study | Supply Chain Optimization on for Major Automotive OEM

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    PMC Case Study | Supply Chain Optimization on for Major Automotive OEM
    Date
    June 30, 2021
    PROJECT SUMMARY The client, a major automotive company, desired a new vehicle distribution system for its North American dealership network. The goal was to create a […]
  • PMC Case Study | Equipment Manufacturer Implements Labor Standards and Lean Initiatives

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    PMC Case Study | Equipment Manufacturer Implements Labor Standards and Lean Initiatives
    Date
    June 29, 2021
    PROJECT SUMMARY A top tier supplier of agricultural and construction equipment launched several new products without developing corresponding labor standards to support the production process. This […]
  • PMC Case Study | Material Handling System Project Management

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    PMC Case Study | Material Handling System Project Management
    Date
    June 29, 2021
    PROJECT SUMMARY PMC’s established project management methodology was used to design, plan and implement material handling systems for a new engine assembly line at a large automotive engine […]
  • PMC Case Study | Simulation Study for a Multinational Conglomerate

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    PMC Case Study | Simulation Study for a Multinational Conglomerate
    Date
    June 27, 2021
    PROJECT SUMMARY The client is a multinational conglomerate that focuses on industrial engineering and steel production. PMC offered a discrete-event simulation model to evaluate the design of a new production […]
  • PMC Case Study | Material Flow Study Reveals Over $4M Potential Annual Savings for Automotive OEM

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    PMC Case Study | Material Flow Study Reveals Over $4M Potential Annual Savings for Automotive OEM
    Date
    June 16, 2021
    PROJECT SUMMARY PMC was retained by a major automotive OEM to perform analyses of material flow within an integrated stamping and sub-assembly plant. The OEM not only wanted […]
  • PMC Case Study | Industrial Engineering Study for a Major Discount Retailer

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    PMC Case Study | Industrial Engineering Study for a Major Discount Retailer
    Date
    June 9, 2021
    Project Summary A large discount retailer was preparing to incorporate a demand-driven scheduling system.  A key parameter required for this system was accurate workload content by […]
  • PMC Case Study | Time & Motion and Traffic Flow Analysis for Optical Retail

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    PMC Case Study | Time & Motion and Traffic Flow Analysis for Optical Retail
    Date
    June 8, 2021
    Project Summary A major optical retailer was concerned with their scheduling method, based primarily on sales dollars.  They were interested in developing a more accurate, nimble, […]
  • PMC Simulation Case Study | Hospital Capacity Analysis Validate Master Plan

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    PMC Simulation Case Study | Hospital Capacity Analysis Validate Master Plan
    Date
    June 8, 2021
    PROJECT SUMMARY A hospital administration was planning the construction of a new hospital. The building architects determined the structure of the hospital to encompass four departments […]
  • PMC Case Study | Simulation Model of a Bottling Line

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    PMC Case Study | Simulation Model of a Bottling Line
    Date
    June 1, 2021
    PROJECT SUMMARY A major producer of baby-food products desired additional information about their existing bottling system and recommendations to improve production efficiency. To meet the client’s […]
  • PMC Case Study | Bag-In-Box Food Packaging Line

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    PMC Case Study | Bag-In-Box Food Packaging Line
    Date
    May 10, 2021
    PROJECT SUMMARY This simulation model was developed to improve the existing production facilities for one of the world’s leading producers of ready-to-eat cereals. Plant management had […]
  • PMC Case Study | PLM Assessments Help Define Business Priorities

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    PMC Case Study | PLM Assessments Help Define Business Priorities
    Date
    April 18, 2021
    PROJECT SUMMARY A hospital administration was planning the construction of a new hospital. The building architects determined the structure of the hospital to encompass four departments […]
  • PMC Case Study | Automated Warehouse Design Material Flow Analysis

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    PMC Case Study | Automated Warehouse Design Material Flow Analysis
    Date
    June 30, 2020
    PROJECT SUMMARY A simulation model was built to evaluate the performance of an automatic warehousing system under different values of design parameters and operational policies. The automatic warehousing […]
  • PMC Case Study | Warehouse Design and Staffing Simulation

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    PMC Case Study | Warehouse Design and Staffing Simulation
    Date
    June 30, 2020
    PROJECT SUMMARY PMC helped a major automaker design the layout of a parts warehouse. Using simulation, researchers determined the staffing levels that different proposed layouts needed to […]
  • PMC Case Study | Impact Analysis of Contrast Media Delivery Systems

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    PMC Case Study | Impact Analysis of Contrast Media Delivery Systems
    Date
    June 30, 2020
    PROJECT SUMMARY A healthcare products manufacturer wished to perform an unbiased time and motion analysis to compare the efficiency of two distinct methods of contrast media […]
  • PMC Case Study | Aircraft Assembly Productivity Improvement

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    PMC Case Study | Aircraft Assembly Productivity Improvement
    Date
    June 29, 2020
    PROJECT SUMMARY An airframe manufacturer sought to improve their throughput rate. Previously, they had been first-to-market with a particular airframe model, resulting in both a high […]
  • PMC Case Study | Warehouse Data Collection and Material Flow Study

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    PMC Case Study | Warehouse Data Collection and Material Flow Study
    Date
    June 27, 2020
    PROJECT SUMMARY A multi-billion dollar automotive supplier was outgrowing its 1.6 million square foot warehouse. With time running out and customer demand increasing, they called upon […]
  • PMC Case Study | Virtual Simulation Validates Steel Mill Capacity

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    PMC Case Study | Virtual Simulation Validates Steel Mill Capacity
    Date
    June 16, 2020
    PROJECT SUMMARY PMC’s simulation team created a model of a state-of-the-art steel mill for the purpose of capacity validation. The model was used to conduct several ‘what-if’ analyses […]
  • PMC Case Study | Hospital Workload & Process Optimization with Industrial Engineering Methods

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    PMC Case Study | Hospital Workload & Process Optimization with Industrial Engineering Methods
    Date
    June 16, 2020
    PROJECT SUMMARY The management team at a hospital was interested in improving patient satisfaction. The goals of maximizing time allotted for patient care and ensuring that […]
  • PMC Case Study | Time Optimization Leads to Pipefitting Process Upgrade

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    PMC Case Study | Time Optimization Leads to Pipefitting Process Upgrade
    Date
    June 15, 2020
    PROJECT SUMMARY The project objective was to perform a work sampling study and analyze the improvement opportunities by taking the holistic view of the process and […]
  • PMC Case Study | Material Handling Simulation Study Saves $900K

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    PMC Case Study | Material Handling Simulation Study Saves $900K
    Date
    June 14, 2020
    PROJECT SUMMARY The client was designing a core production and transfer system for a foundry. Different parts of a core were manufactured in the area and […]
  • PMC Case Study | Capacity Analysis Aids a Vehicle Processing Facility

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    PMC Case Study | Capacity Analysis Aids a Vehicle Processing Facility
    Date
    June 13, 2020
    PROJECT SUMMARY A major defense contractor retained PMC to perform a capacity analysis study of a vehicle processing facility. The goal of the project was to […]
  • PMC Case Study | LASER SCANNING SAVES MOLD MAKER $5K & TIME

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    PMC Case Study | LASER SCANNING SAVES MOLD MAKER $5K & TIME
    Date
    June 12, 2020
    PROJECT SUMMARY. A mold maker company sought to re-qualify used molds and improve its process time from mold design to production. Previously using manual methods to […]
  • PMC Case Study | LASER SCANNING SOLUTION FOR REVERSE ENGINEERING

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    PMC Case Study | LASER SCANNING SOLUTION FOR REVERSE ENGINEERING
    Date
    June 5, 2020
    PROJECT SUMMARY Production Modeling Corporation (PMC) collaborated with a leading global material handling system supplier to perform maintenance on a section of conveyor that carries painted vehicle […]
  • PMC Case Study | Capacity Analysis Aids a Vehicle Processing Facility

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    PMC Case Study | Capacity Analysis Aids a Vehicle Processing Facility
    Date
    June 1, 2020
    PROJECT SUMMARY A major defense contractor retained PMC to perform a capacity analysis study of a vehicle processing facility. The goal of the project was to […]
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